** GMC CLASSICS TECH NOTES **

 

Lake Whitney RV Resort Whitney, Texas
January 28 - 30, 1999

Two great presentations and many questions and answers highlighted our Whitney tech session,

FRED HUDSPETH said our GMC coaches are "TIMELESS MACHINES" and reviewed the material published by General Motors and delivered with our coaches which describe, in great detail, how to keep them TIMELESS. The secret is MAINTENANCE, MAINTENANCE, MAINTENANCE. Performed as recommended and at the intervals suggested by GM. As Fred said, if you follow the recommended maintenance schedule closely, you will have very few surprises while you are on the road. If you don't have the Maintenance Pamphlet and the Maintenance Manuals which came with your coach, they are available from Cinnabar. (1 800 720 2227)
THANKS FOR A GREAT PRESENTATION, FRED.

BILL O'GRADY shared the information he learned while rebuilding his dash air conditioning.
Bill opened the "box" which contains the evaporator and the heater core. He cleaned everything and replaced the foam seals on all the doors. He also replaced the expansion valve. He cleaned and straightened the condenser fins and replaced the heater's hot water valve. The drier and the freon hoses were replaced.
Don't expect new hoses to be clean. Flush with alcohol.
Bill researched compressors and found that several are available. One has a 5" pulley and runs 17% faster than the others with 5 1/2' pulleys. However, the units with larger pulleys are heavy duly and have larger clutches. He also learned that some compressors, often with the same part number have metric threads.
Vacuum controls can be a problem.
Hoses deteriorate and need replacement.
The vacuum tank may have water in it. reducing its capacity.
Here are some part numbers and prices he found:
Freon, R-12 $15.00 -25.00 per lb.
Frigc-R406a and Freezone possible substitute for R-12. Never add more than 1 pound to R-12 system. Cost: $6.81 per lb. Freon, R-134a requires replacement of hoses, seals, fittings and must change oil. Cost: $4.04 per lb.
Heater valve, vacuum operated. GMC 12515169, 3028767; Everco H 1991.
Blower motor: Stant 26102; 4-Seasons 35587; Everco M892 Cost $18.50
Compressor & clutch: 4 Seasons
 5" pulley 57094  $77.00
 5 3/4" pulley 57087  $132.19
 5 3/4" pulley 57078  $110.48
Dryer, 4 Seasons .??.?part number Cost $28.15

THANKS, BILL!!

 

COMMENTS AND ANSWERS TO QUESTIONS FROM THE FLOOR


TIRE PRESSURE The pressure shown on the tire is maximum. Weigh your coach if possible, then check manufacturers bulletins for correct pressure. (50 -55 rear and 55 - 60 front is often used by GMC owners)
MANIFOLD GASKETS / LEAKS Machine shop truing of manifold surfaces is very desirable. If heads are off, truing of head exhaust surface is recommended. Gaskets recommended: Buskirk sells a copper gasket. Speed/performance shops sell a good gasket (Fel Pro 1439), MondeIlo offers a good one. Zack Cartright makes gaskets from a material called Graph-Oil
HEADERS "Probably offer one of the greatest gain~ per dollar spent"
MUFFLERS "Flo Master brand is recommended". Whatever you buy, be sure the entire muffler is exhaust pipe size, not just the connection. The objective is to minimize the sound while maximizing the flow of exhaust gases.
3' TAIL PIPE (muffler to rear of coach) "Nice. but may not offer much gain for the added cost"

Byron Maxwell, (your scribe) Reported this. Address all corrections, additions, complaints, etc. to him.

** Tech Notes are published as a service to members.
Accuracy is not guaranteed. Independent verification is urged. Use this information at your own risk

 

 

 

 

 

WYE (connects mufflers to tail pipe). Some shop made pieces restrict gas flow. Buy factory made part.

RIDE HEIGHT "Get it right" incorrect height adversely affects driving characteristics. Adjust rear, then front, then readjust rear. When adjusting front, use special tool to unload torsion bar. Failure to unload the torsion bar can strip the bolt threads, costing BIG dollars.

STEERING LINKAGE There should be virtually no "play" in joints. Exception: tie rod should rotate slightly.

BALL JOINTS If replacing, do not drill. Grind the head, then punch out old rivet. Consider buying a metric bolt slightly larger and reaming bolt hole. Be sure bolt body is unthreaded through ball and frame. After ball joints are replaced, re-torque them several times. Perhaps each time you lube the chassis. They tend to loosen.

ANTI FREEZE REPLACEMENT It is no longer necessary to replace anti freeze each year or two. Suggested alternative, buy test strips from parts houses, test both freeze protection and alkalinity. Replace only when test strips indicate. Available at J C Whitney and possibly from parts stores.

AIR FILTERS Slightly clogged filters dramatically increase fuel consumption. Replace often. K&N brand washable filters are performance shop products. Several members felt they were exceptionally good.

SPARK PLUG REPLACEMENT This is a relatively low cost, fairly easy maintenance activity, which pays great dividends in driving performance and economy.

FREON SUBSTITUTE / REPLACEMENT Fred Hudspeth reported that he has researched the thermodynamic properties of a new product and finds it at least equal to R 12. The largest air conditioning maintenance company in Tyler is using it as their first choice. If you use it, do not mix it with R 12 and label your system. Failure could be costly. The product is E 12 manufactured by Tech Chemical Co. of Dallas. It requires 10% less than R 12 and costs only about $4.00 per pound. Handling, purchase etc. is limited to licensed technicians.

CRUISE CONTROL The "transducer" (the part to which the speedometer cable connects) is the most frequent part to fail. Replacements are available at most parts houses. It is the same as those used on 1976 Oldsmobiles and other large GM cars. Duane Simmons and Fred Hudspeth are using a new all electronic unit named Rostra. It is fully electronic and has all the features of controls found on more modem vehicles Cost: about $150.00 or slightly more.

WHEEL BALANCING There is a new powder which is inserted into the tire. It is said to balance the tire much like the Centramatic units. Cost: $10.00 to $12.00 per wheel. Some feel that the best way to balance our tires is to use the "old bubble balancer" ... if you can find one. It was reported that many shops Cannot correctly balance our wheels (though they think they can). It is suggested you let the shop balance a tire, take it off the machine, roll it a turn or two, put it back on the machine. In most cases, it is no longer balanced. Most machines cannot balance our wheels. See the September, 1996 issue of Wes Coughlin's Motorhome News for a very thorough discussion of the problem and a solution. Marvin urges that we avoid having our front wheels spin balanced on the coach. He says this procedure can cause severe damage to the final drive.

TOWING THE COACH Several members have installed a bar below the radiator as a substitute for the wooden blocks recommended by the manufacturer. They reported favorable experience using the permanently installed bar. One member indicate he is considering offering a model for sale.

HOLDING TANK CHEMICALS Vick Ayres reported that Monsanto Chemical is producing a new holding tank chemical which has no formaldehyde and is septic lank friendly. It is said to be very good at stopping holding tank odors without a great deal of odor of it's own. Vick provided samples. It is called EnviroChem, comes in pre-measured containers, and is available at RV supply stores.

NEXT TECH SESSION
At the last few rallies, we have held our tech session all day on Friday, and left Saturday for working on coaches, being tourists, visiting ... or what ever. Is this how you want it scheduled? If not. please call or write Byron Maxwell and share your views. Until we find a more popular schedule, we will continue this at Eureka Springs:
Friday - 9:00 - 12:00 a.m, and 1:00 - 4:00 p.m.:
Gordon Dunlap will share some of his knowledge about fuel injection systems.

LIKE TO CONDUCT A SEMINAR? WE NEED YOU. PLEASE LET BYRON MAXWELL KNOW.

TRADE DAY (FLEA MARKET)
At recent rallies, we have run the flea market all day Friday. Is this OK or would you like some other schedule? To give every one an equal chance to buy please, don't start selling at the market until 9:00 a.m. Friday

Byron Maxwell, (your scribe) reported this. Address all corrections, additions, complaints, etc. to him.

** Tech Notes are published as a service to members.
Accuracy is not guaranteed. Independent verification is urged. Use this information at your own risk